This article explains how to install NEON® ONE with KRYPTON® ONE using a compact step-by-step workflow and video.
What you will find:
- Complete hardware mounting and cable routing sequence
- Water, power, Ethernet, and NODE connection details
- Commissioning steps including sensor group and calibration notes
Video Tutorial
Installation video for NEON® ONE / KRYPTON® ONE:
Direct link: https://youtu.be/ypd8h1iWl5U?si=ri1kTP2Jn1kKFK0B
Prerequisites
- Suitable mounting surface for the pre-assembled PVC panel
- Water inlet and outlet prepared
- Power supply available (AC 100-240 V or 24 V DC depending on version)
- Ethernet/network connection available (if required on site)
- All sensors and NODEs are complete and undamaged
System Variants and Delivery Scope
- KRYPTON® ONE Compact: Integrated unit with up to 6 measurement inputs and module slots for I/O.
- KRYPTON® ONE Hub: Same base functionality plus additional relay expansion via HUB.
- System is delivered pre-assembled on PVC panels with accessories: sensors, NODEs, spacers, and documentation.
Installation Steps (Video Sequence)
1) Mount the Unit
- Unpack the pre-assembled PVC panel(s) and prepare all loose cables.
- Loosen wrapped NODE and power cables and route them through the opening as shown in the video.
- Insert spacers into the pre-drilled panel holes with slots facing forward to create rear cable clearance.
- Mount panels vertically to the wall using the provided mounting points.
- Panel drilling distances: 270 mm horizontal, 320 mm vertical.
2) Connect Water Lines
- Connect water inlet and outlet to STABIFLOW® ONE.
- Close the sampling tap before startup.
- Observe pressure limits: min. 0.5 bar, max. 6 bar.
- Ensure minimum flow rate: 35 l/h.
- Check flow direction arrows on the assembly.
3) Connect NODE Cables and Ethernet
- NODE cables are pre-connected to the NEON® ONE core side; connect each cable to its NODE.
- Tighten the union nut on each NODE cable connection.
- Route Ethernet cable through the core housing opening and connect to the correct port.
4) Connect Power Supply
- Connect the pre-installed power cable to the intended power source.
- Switch on the system and wait for startup to complete.
5) Insert Sensors into STABIFLOW® ONE
- Insert ZIRKON® ONE sensors into the designated chambers and tighten securely.
- Align white markers on sensor heads to the front for easier NODE placement.
- Install the DIS sensor in the outer right chamber as shown, especially for automatic cleaning setups.
6) Attach NODEs to Sensors and Start Water Flow
- Turn on water flow.
- Place NODEs on sensor heads one by one until they lock audibly and mechanically.
- Align NODE orientation mark/logo with sensor head markers.
Post-Power-On Functional Check
| Checkpoint | Expected State |
|---|---|
| NODE LED | Solid green after a short startup phase |
| Water flow | Stable and above the required minimum |
| Display / readings | Values visible and plausible on the device |
| Sensor warm-up | DIS takes a few minutes; TCL/biocide/sulfite sensors approx. 15 min |
If NODE LED Is Red: Define Sensor Group
- Login as service user (code 1818).
- Open Settings > Sensor Group.
- Edit or add the missing sensor group assignment.
- Confirm flow sensor and apply requested calibration handling prompts.
- Return to manager user (code 1612).
Note: Sensor groups are usually pre-configured at delivery and this step is only needed if a sensor is not detected.
Calibration Notes from the Video
Optional two-point pH calibration
- Use manager login and connect pH sensor.
- Calibrate first in pH 7 buffer, then in pH 4 (or selected second buffer).
- Rinse and dry sensor between buffers.
- If no integrated temperature probe is present, set manual temperature compensation.
DIS water sample calibration (commissioning phase)
- First correct temperature and activate relevant compensation modes.
- Go to DIS sensor calibration and start water sample routine.
- Take sample promptly via sampling tap; discard first three samples.
- Measure reference with photometer (DPD No.1 method as shown).
- Enter value and validate: green = accepted, orange = likely incorrect, red = failed.
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Note: Electrical connections must only be carried out by qualified personnel.
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